Package Comprising Petaloid Shaped Base for Producing Foam and Dispersing Creamer and Flavor

ABSTRACT

According to one embodiment, a package comprises a container member operable to contain a formula and one or more substantially non-flammable propellants for propelling the formula from the container member upon actuation. The package also comprises an aerosol system for dispensing the formula. The package further comprises a petaloid shaped base comprising a plurality of feet operable to contact a support surface.

RELATED APPLICATION

This application is a continuation-in-part of U.S. patent applicationSer. No. 12/791,294, filed Jun. 1, 2010, and entitled “PRODUCING FOAMAND DISPERSING CREAMER AND FLAVOR THROUGH PACKAGING”, which claims thebenefit of U.S. Provisional Application Ser. No. 61/183,369, filed Jun.2, 2009, and entitled “PRODUCING A CREAMER AND FOAMER THROUGHPRESSURIZED PACKAGING.”

TECHNICAL FIELD

This disclosure relates in general to packaging and, more particularly,to a package comprising a petaloid shaped base for producing a foam anddispersing creamer and/or flavor.

BACKGROUND

Coffee beverages may be made by adding foamed milk to espresso.Different amounts of milk may be added to espresso to form various typesof coffee beverages such as cappuccinos, café lattes, café macchiatos,or mochas. Traditional coffee machines may prepare milk foam bysubmerging a steam wand in milk. Traditional coffee machines, however,may not be well-suited for in-home use due to cost, size, and/orcomplexity.

SUMMARY

According to one embodiment, a package comprises a container memberoperable to contain a formula and one or more substantiallynon-flammable propellants for propelling the formula from the containermember upon actuation. The package also comprises an aerosol system fordispensing the formula. The package further comprises a petaloid shapedbase comprising a plurality of feet operable to contact a supportsurface.

According to another embodiments, a package comprises a container memberoperable to contain a formula and one or more substantiallynon-flammable propellants for propelling the formula from the containermember upon actuation.

The package also comprises an aerosol system for dispensing the formula.The package further comprises a base, the base including a pushed uparea and a standing ring operable to contact a support surface, the basebeing formed using a process including base overstroking.

Embodiments of the disclosure may provide numerous technical advantages.As one example, certain embodiments may comprise a petaloid shaped basewith approximately zero crystallinity. As another example, someembodiments may comprise a petaloid shaped base which may allow for athinner, uniform wall thickness. As yet another example, certainembodiments may comprise a petaloid shaped base providing improvedimpact resistance. Particular embodiments may be operable to withstandup to approximately 240 pounds per square inch (psi) of nearinstantaneous pressure, which may refer to the maximum pressure valuethat the container may withstand at a rate of pressure increase betweenapproximately 50 psi/sec and 70 psi/sec in the package.

Other technical advantages of the present disclosure will be readilyapparent to one skilled in the art from the following figures,descriptions, and claims. Moreover, while specific advantages have beenenumerated above, various embodiments may include all, some, or none ofthe enumerated advantages.

BRIEF DESCRIPTION OF THE DRAWINGS

A more complete understanding of embodiments of the disclosure will beapparent from the detailed description taken in conjunction with theaccompanying drawings in which:

FIG. 1 a illustrates an example of a system for generating a creamedliquid and a foam;

FIG. 1 b illustrates an example of a creamed liquid and a foam that hasbeen generated using the system of FIG. 1 a;

FIG. 2 a illustrates an example of a package that may dispense a formulaat a pressure that causes the formula to cream and foam;

FIG. 2 b illustrates an example of a valve system for dispensing thecreamer and foamer formula from the package;

FIG. 2 c illustrates an example of an alternative actuating system fordispensing a formula from the package;

FIG. 2 d illustrates an example of a base for the package;

FIG. 2 e illustrates another example of a base for the package;

FIGS. 2 f-2 g illustrate an example of a base for the package;

FIG. 2 h illustrates an example of a pre-form for the package;

FIGS. 3 a-3 c illustrate examples of tamper evidence for the package;

FIGS. 4 a-4 e illustrate examples of lock-out features for the package;

FIG. 5 a illustrates an example of a package comprising separatechambers for dispensing a creamer and a foam; and

FIG. 5 b illustrates an example of a package comprising independentdispensers for dispensing a creamer and a foam.

DETAILED DESCRIPTION

Embodiments of the present invention and its advantages are bestunderstood by referring to FIGS. 1 to 6 of the drawings, like numeralsbeing used for like and corresponding parts of the various drawings.

Coffee beverages may be made by adding foamed milk to espresso.Different amounts of milk may be added to espresso to form various typesof coffee beverages such as cappuccinos, café lattes, café macchiatos,or mochas. Traditional coffee machines may prepare milk foam bysubmerging a steam wand in milk. Traditional coffee machines, however,may not be well-suited for in-home use due to cost, size, and/orcomplexity. Additionally, components that come in contact with food,such as steam wands, may require frequent cleaning for sanitary purposesand to avoid food build-up that may interfere with the properfunctioning of the component. Alternatives to traditional coffeemachines may be unsuitable for making cappuccino-type beverages. Forexample, known creamers, such as milk, milk alternatives (e.g, soy milk,almond milk, coconut milk), half and half, or non-dairy creamers may beunable to provide a stable foam. Known toppings, such as aerosol orpackaged whipped cream, may float on the top of coffee without creamingthe coffee and/or may dissolve when exposed to a hot beverage.Accordingly, it may be desirable to have an in-home formula thatproduces both cream and foam reminiscent of a coffeehouse cappuccino orlatte.

FIG. 1 a illustrates an example of a system 10 for generating a creamedliquid and a foam. A creamed liquid may be characterized as a firstliquid, such as a creamer and/or a flavor, dispersed throughout a secondliquid. As an example, a creamed liquid may include milk or creamdispersed throughout coffee. The creamer may be any suitable liquid, andit need not include cream. In some embodiments, the creamer may benon-dairy. A foam may be characterized as gas bubbles separated by athin film and dispersed in a liquid or solid. For example, gas bubblesmay be dispersed in milk, half & half, or non-dairy creamer. Foam maygenerally sit on the surface of a liquid, such as when foamed milk sitson the surface of coffee or creamed coffee.

According to some embodiments, the system 10 may comprise a formula 20and a package 40. In some embodiments, the composition of the formula 20and the pressure at which it is dispensed from the package 40 may beselected such that the formula 20 acts as a creamer and a foamer whenapplied to a liquid 22. For example, a stream of the formula 20 maycreate turbulence when dispensed into the liquid 22 that causes creamingand foaming. In some embodiments, the formula 20 may be a food formula,such as a dairy or non-dairy creamer and/or a flavor, and the liquid 22may be a beverage, such as coffee.

FIG. 1 b illustrates an example of a creamed liquid 24 and a foam 26that has been generated using the system of FIG. 1 a. In someembodiments, the package 40 may apply the formula 20 at a pressure thatmixes the formula 20 and the liquid 22 to form the creamed liquid 24without destroying the foam 26. The proper amount of thrust may cause aninsulating barrier to develop between the creamed liquid 24 and the foam26. The insulating barrier may allow the foam 26 to accumulate to form ahead on the surface of the creamed liquid 24. In some embodiments, thefoam 26 may have a strong enough structure to be maintained when exposedto hot coffee. In some embodiments, the foam 26 may be velvety and wet,such as when the foam is used in a cappuccino-type beverage. As anexample, the foam may have an overrun of 10 to 600%, an air cell size of1 to 250 micrometers, and a stability of 1 to 30 minutes.

The foam 26 may comprise two-phases, such as gas bubbles and a liquid. Astable foam 26 may have a low surface tension so that bubbles maycontain a suitable amount of air to prevent the bubbles fromcontracting. Additionally, a stable foam 26 may have a low vaporpressure which may reduce the evaporation and rupturing of the bubblefilm. Producing a stable foam 26 may require gelation to solidify thebubble film and/or insolubilization to prevent the bubble film fromdissolving. Gelation and/or insolubilization may trap the gas within thebubble and increase the rigidity of the foam 26. In some embodiments,the foam 26 generated by the system 10 may be relatively resistant totypical sources of foam instability. For example, the foam may berelatively resistant to Ostwald Ripening (the diffusion of gas fromsmaller bubbles to the atmosphere or to larger bubbles), drainage ofliquid from and through the foam layer due to gravity, and/or thecoalescence of bubbles due to instability of the bubble film.

FIG. 2 a illustrates an example of a package 40 that may dispense aformula at a pressure that causes the formula to cream and foam. Thepackage 40 may comprise a container member 42 and a top member 44. Thecontainer member 42 may form a chamber for the storage and containmentof the formula. The top member 44 may be coupled to the container member42 and may include an actuator 52 operable to evacuate the package 40when positively engaged.

According to some embodiments, the package 40 may be an aerosol bottleconfigured to dispense the formula by controlling the internal pressureof the package 40. The propellant may be any propellant suitable forselectively applying pressure to release the formula from the package40. Examples of propellants include nitrous oxide, nitrogen, carbondioxide, and combinations thereof. In some embodiments, the formula andpropellant may be infused to form a formula/propellant emulsion.

Infusing the propellant in the formula may aid in the formation of foamwhen the formula is dispensed from the package 40. For example, the gasfrom within the formula/propellant emulsion may expand as it isreleased, thereby forming the foam. In some embodiments, a portion ofthe foam that exits the package 40 may be generally converted to aliquid form upon exposure to a liquid, such as a beverage, to cream theliquid. In some embodiments, propellants of differing solubility may becombined, for example, the first propellant may create an emulsion withthe formula and thereby expand the formula into foam when released fromthe package and the second propellant may function primarily to expelthe formula out of the container.

The package 40 may comprise any suitable mechanical means for dispensingthe formula from the package, such as a 360 degree actuated valvesystem, a bag-on-valve system, and/or a valve system configured with orwithout a dip tube. In some embodiments, the valve system, combined withan actuator, may be designed to evacuate the formula when the package 40is oriented such that the opening from which the food formula exits thepackage points at an angle θ substantially horizontal to or downwardtoward the liquid, as shown in FIG. 1 a. For example, the angle θ mayhave a value in the range of approximately 0 to 180 degrees, plus orminus approximately 15 degrees. Evacuating the formula downward into theliquid may facilitate creaming and foaming.

FIG. 2 a, together with FIG. 2 b, illustrates an example of an aerosolsystem for dispensing the creamer and foamer formula from the package40. The aerosol system may comprise an actuator 52, a valve 54, and aformula/propellant emulsion (not shown). Any suitable valve 54 may beused, such as a vertical action valve or a tilt action valve. In someembodiments, the aerosol system may be incorporated into the base of thepackage 40 (not shown) or the top member of the package.

According to some embodiments, the actuator 52 and the valve 54 of theaerosol system 50 may be used to control the internal pressure of thepackage 40. In some embodiments, the actuator 52 may allow a user tooperate the valve 54. For example, the valve 54 may be activated(opened) when the user presses the actuator 52. When the valve 54 isactivated, the internal pressure of the package 40 may decrease causingthe propellant to expand and push the formula from the package 40. Insome embodiments, the actuator 52 may have a narrow channel runningthrough it. The channel may run from an inlet near the bottom of theactuator to its top. In some embodiments, the valve may comprise aspring that may push the actuator 52 up so the channel inlet is blockedby a tight seal. When the actuator 52 is positively engaged (e.g., bypressing, squeezing, or applying force), the inlet may slide below theseal, opening a passage from the inside of the package 40 to theoutside. When the actuator 52 is engaged to open the valve 54, thepropellant gas moves from a high pressure environment inside the bottleto a lower pressure state which exists external to the bottle. Thisprocess forces the emulsified formula out of the bottle. The gas expandsand subsequently forms a foam structure.

In particular embodiments, valve 54 may be operable to dispense theformula when the package 40 is in a substantially inverted positionduring dispensing, such as the position shown in FIG. 1A. For example,in order for valve 54 to dispense the formula from package 40, it may benecessary for the formula be in contact with valve 54. Orienting package40 in an inverted or semi-inverted position (e.g. with the aerosolsystem 50 below the rest of package 40) may cause the formula to covervalve 54, allowing the formula to be dispensed.

In some embodiments, the formula may travel through a stem portion ofthe valve 54 in order to evacuate the package. The stem may comprise astraight shape or an angled shape. The angled shape may allow a consumerto better control the direction of the formula being evacuated from thepackage. However, the angled shape may tend to cause residual amounts ofthe formula to collect and solidify in and around the stem. Solidifiedparticles may prevent the formula from flowing smoothly out of thepackage 40. A cap or other mechanism may be used to keep air fromreaching the residual formula so that the formula does not solidifywithin the stem. In some embodiments, the formula may flow through aportion of the actuator after it leaves the stem portion of the valve54. In some embodiments, a lock-out feature to prevent dispensing may becombined with the cap or mechanism used to keep air from reaching theresidual formula.

In some embodiments, the internal pressure of the package 40 may beselected to allow the formula/propellant emulsion to be released at arate that is high enough to cause the creamer to mix with the coffee,but low enough to develop and maintain the foam structure and minimizesplashing. In some embodiments, the pressure may be selected so that thecreaming and foaming are generated simultaneously. That is, the creamand foam may be generated without an additional step such as stirring orheating. The amount of pressure needed to produce the creamer and foamermay vary. For example, the package 40 may be scaled to hold differentamounts of food formula. In some embodiments, the package 40 may have afill capacity of 1-40 fluid ounces of food formula, such as 10-16 fluidounces. The internal pressure for causing the formula to cream and foammay vary depending on the fill capacity of the package. In someembodiments, the package may have an internal pressure of 30 to 200 psi,such as 30 to 180 psi, 30 to 160 psi, 50 to 140 psi, or 70 to 120 psi.The internal pressure may be measured at room temperature with the valveclosed.

The package 40 may be made of any suitable material, including metal,such as tin plate, steel, or aluminum, or a polymer-based material, suchas polyethylene terephthalate (PET), polyethylene naphthalate (PEN), orother plastics. Traditional aerosol systems may use propellants such asisobutane or isoproponal, which may be flammable under certainconditions. Accordingly, traditional aerosol systems may require metalpackaging to prevent the product from catching fire. Embodiments of thepresent disclosure may be designed to reduce flammability, therebyallowing for the combination of an aerosol system and polymer-basedpackaging. For example, the propellant(s) may be selected from gasesthat are non-flammable at room temperature, such as nitrous oxide,nitrogen, or carbon dioxide. As another example, the package 40 may holda refrigerated formula, such as a dairy or non-dairy food formula.Refrigerating may maintain the aerosol system at a temperature where thepropellant is unlikely to catch fire. In some embodiments, thepolymer-based package may be manufactured using injection molding andblow molding techniques, and the valve may be attached to the bottle bycrimping.

Accordingly, embodiments of the present disclosure may include apolymer-based container member 42 and/or a polymer-based aerosol system50. For example, in certain embodiments, the container member 42 may becomposed of one or more materials such as silicon oxide, poly-amide,polyethylene terephthalate (PET), ethylene vinyl alcohol, polycarbonate, polyethylene naphthalate (PEN), or other plastics. In furtherembodiments, the container member may comprise additional materialsincluding colorants, fillers, additives, and/or mixtures. Likewise, incertain embodiments, the aerosol system 50 may be composed of one ormore materials such as silicon oxide, poly-amide, PET, PEN, or otherplastics. Such polymer-based container members 42 and/or aerosol systems50 may be formed by means such as blending, coating, multi-layerprocessing, or other suitable methods. Furthermore, such polymer-basedmaterials may serve to enhance the barrier of the container memberand/or aerosol system. In certain embodiments, use of a polymer-basedcontainer member 42 may allow for a product shelf life of approximately6 to 12 months, such as between 2 and 9 months.

In some embodiments, the package may be decorated with a “shrinksleeve,” a pressure-sensitive, heat-transfer label, or other like meansthat conveys a marketing/branding message, nutritional information,ingredients statement, legal & selling communication, such as formulaweight and barcode/universal formula code, and instructions on how touse the product. The consumer may initiate use of the product by firstreviewing the instructions on the package. The user may initiallyintrude the tamper evidence of the package to open for use. The tamperevidence may indicate if the package has been previously opened ortampered with.

Any suitable tamper evidence may be used, for example, a peal-off seal,shrink wrap, a tear-off ring, or other tamper evidence. FIG. 3 aillustrates an example of a tear-off ring 70 anchored to an actuator 52.Anchoring the tear-off ring 70 may prevent the cap from spinning whenthe tear-off ring is pulled from a non-threaded fit.

In some embodiments, tamper evidence may comprise embedded break-awaytabs. For example, FIG. 3 b illustrates break-away tabs 72 hold anovercap 74 in place prior to opening the product. FIG. 3 c illustratesbreak-away tabs 72 removed from the package and the overcap released. Insome embodiments, the overcap 74 may be put back into place by the user,however, the break-away tabs 72 remain broken off to indicate tamperevidence. Any suitable number of break-away tabs 72 may be used, such astwo break-away tabs 72, and the tabs may be evenly spaced along theperimeter of the overcap. In some embodiments, the break-away tabs 72may traverse only a portion of the perimeter of the overcap, such asless than one-half of the perimeter, for example, less than one-fourthof the perimeter. Thus, the break-away tabs 72 may require lessprocessing and materials than other tamper evidence mechanisms, such astear-off rings and shrink wrap, and may reduce costs.

After removing the tamper evidence, use of the package may becharacterized by removing the closure cap (e.g., a flip cap or overcap)and pressing the actuator until a customized level of the creamer andfoamer formula has been dispensed into the coffee. Once complete, theclosure cap may be flipped closed or placed back into position and theproduct may be returned to the refrigerator. For subsequent use, theuser may repeat the process above, but without having to deactivate thetamper evidence functionality.

In some embodiments, the package may include a lock-out feature. Whenlocked, the lock-out feature may prevent the actuator from beingactuated. Thus, accidental evacuation of the formula may be prevented.Additionally, the lock-out feature may prevent the propellant fromseeping out of the package. Accordingly, a ratio of propellant toformula suitable to yield creaming and foaming may be maintained.

FIGS. 4 a-4 e illustrate examples of lock-out features for alever-shaped actuator. The lever includes a handle that projects fromthe package that may be squeezed or pressed to dispense a substantiallycontinuous flow of a formula-propellant emulsion from an aerosol valve.FIGS. 4 a-4 c illustrate examples of lock-out features that may preventthe lever from being pressed. For example, FIG. 4 a illustrates anovercap 74 that fits over a lever 76 and blocks access to the lever 76.FIGS. 4 b-4 c illustrate overcaps 74 that introduce a barrier 78 along apivot axis of the lever 76 to prevent the lever 76 from actuating thepackage. The package may be locked by snapping and/or rotating theovercap 74 into a locked position. FIG. 4 d illustrates a lever 76 thatincludes a toggle switch 79 for controlling the overcap 74. The packagemay be locked by adjusting the toggle switch 79 so that the overcap 74covers the package opening. FIG. 4 e illustrates a lock-out feature thatis partially internal to the package. The lock-out feature may includean external controller, such as a tab 80, for the user to controllocking and unlocking. For example, a barrier may block an aperturethrough which the formula is released in order to lock the package.

According to some embodiments, the formula may be packaged in thepackage according to a typical aerosol filling process. For example, theprocess may be sequenced as follows: 1) Depalletization of bottles, 2)Cleaning of bottles, 3) Decoration of bottles, 4) Filling of bottles, 5)Valve application via crimping, 6) Gassing/shaking operation, 7)Check-weighing, 8) Actuator/closure cap application, 9) Tray forming andfilling, 10) Shrink bundling, 11) Palletization, 12) Unitization andunit load labeling. In some embodiments, the food formula is infusedwith the propellant during filling on a gasser/shaker system to createan emulsion within the packaging system.

FIG. 2 c illustrates an example of an alternate actuating system 60 fora package, such as the package 40 of FIG. 2 a. In some embodiments, thepackage may generally comprise the same packaging components and fillingmethods previously described, except the actuating system 60 may be usedto dispense the formula. The actuating system 60 may include a systembase 62 and a stem 64. The stem 64 may have a central axis 66, which maybe substantially centered in the system base 62. In some embodiments,the formula may be dispensed by tilting the stem 64 away from a centerof the system base 62. The actuating system may have a custom closurecap (not shown), such as an overcap, that may prevent accidentalevacuation of product from the package and may include tamper evidence.In some embodiments, the closure cap may serve as base for the packageto rest on throughout its life cycle.

The actuating system 60 may dispense any suitable formula. In someembodiments, the formula may include a known food formula, such aswhipping cream (including full fat and/or low fat varieties). Knownwhipping cream formulas may include whipped topping formulas, such asthe whipped topping formulas that may typically be packaged in metalcans. In some embodiments, the package including the actuating system 60may provide a marketing and/or cost advantage for aerosol whipping creamapplications. For example, a plastic package for dispensing whippingcream may provide marketing and/or cost advantages.

FIG. 2 d illustrates an example of a base for the package 40. In someembodiments, the base may comprise a pushed up area 48 that generallycurves inward toward a middle region of the package 40, such as a curveof a champagne style base. The base may include a standing ring 49operable to contact a support surface upon which the package 40 may beplaced (e.g., a shelf or a table). In some embodiments, the diameter ofthe standing ring 49 may be greater than or equal to approximately 80%of the diameter of the package 40. In some embodiments, the diameter ofthe standing ring 49 may be selected to increase the stability of thepackage 40, which may be a PET package or other suitable package.

FIG. 2 e illustrates another example of a base for the package 40. Incertain embodiments, the base may be formed through a process includingbase overstroking. Base overstroking may refer to a process or step in aprocess wherein a pre-form is expanded using a single blow moldingprocess, which may create a generally convex shape at the bottom of thepackage. The convex portion may then be pressed toward the inside of thepackage to form the pushed up area 45 and leaving a shaped standing ring47. Base overstroking may allow for a thinner wall thickness in the baseof the package, which may provide improved impact resistance. Forexample, a stretched and oriented material such as PET may displaybetter impact resistance than amorphous PET. An overstroking process maytherefore include an amorphous material in the base being stretched andoriented, which may in turn result in improved impact resistance. Inaddition, base overstroking may allow for substantially verticalsidewalls 41 of the base in contrast to a chamfered base design. Such awall design may allow for a more rigid base and standing ring, and mayalso lead to improved impact resistance.

FIGS. 2 f and 2 g illustrate another example of a base for the package40. In some embodiments, the base may be shaped in a petaloid form witha plurality of feet 54 operable to contact a support surface upon whichpackage 40 may be placed (e.g., a shelf or a table). The petaloid shapedbase may include any suitable amount of feet 54. For example, someembodiments may include between three and seven feet. In certainembodiments, the base may comprise a shaped standing ring formed by apre-form through a single blow molding process, which may include one ofthe following processes: extrusion blow molding, injection blow molding,and injection stretch blow molding. The shaped standing ring may haveintermittent or periodic contact with a support surface. For example, insome embodiments, the contact of the shaped standing ring may coincidewith the location of the feet 54 of the base. Particular embodiments mayallow for a relatively thin wall thickness in the package and/or base,which may in turn provide improved impact resistance. For example, thepetaloid shaped base at the contact point and/or surface of impactduring drops may have a wall thickness of approximately 0.2 mm to 1.5mm. In addition, some embodiments may have uniform and controlleddistribution of wall thickness.

A base according to the present disclosure may have improved impactresistance. For example, some embodiments may be able to withstandimpacts from a range of 12-25 feet without damage to the structuralintegrity of the package. Furthermore, a base according to the presentdisclosure may prevent catastrophic failure of the package 40.Catastrophic failure may refer to significant structural damage to thepackage, such as shattering, and may exclude minor damage to thepackage, such as denting or leaking. Thus, a package incorporating oneor more aspects of the present disclosure may be operable to withstandgreat impacts without shattering. In addition, a base according to thepresent disclosure may be operable to withstand up to approximately 240pounds per square inch (psi) of near instantaneous pressure. The valueof near instantaneous pressure (i.e. 240 psi) may refer to the maximumpressure value that the container may withstand at a rate of pressureincrease between approximately 50 psi/sec and 70 psi/sec in the package(e.g., during the filling and/or gassing process or when dropped). Thebase may provide structural integrity and/or impact resistance to apackage having any suitable shape. In certain embodiments, the base mayprovide structural integrity and/or impact resistance to a packagehaving a generally carafe-shaped container member. A carafe shape mayrefer to a container member having an elongated shape in which a topportion (such as the top one-half, one-third, or one-quarter of thecontainer member) tapers toward an opening defined by the neck of thecontainer member.

FIG. 2 h illustrates an example of a polymer-based pre-form 56 that mayoptionally be used to form package 40. The pre-form 56 may have asubstantially cylindrical shape that terminates in a convex base. Incertain embodiments, package 40 may be formed by heating the pre-form 56shaping the pre-form into the shape of a mold, for example, using blowmolding techniques. In certain embodiments, the structural integrity ofthe package may be improved by reducing the crystallinity in the base.Accordingly, a pre-form 56 with low crystallinity, such as zerocrystallinity, may be used to form package 40. Any suitable techniquemay be used to produce a pre-form 56 with low crystallinity, such asinjection molding. In order to minimize crystallinity in a gate area ofthe pre-form, the pre-form can be molded to include a long gate nub 58.During processing, the gate nub can be removed in a secondary operation,for example by mechanical or laser cutting. As an alternative example, apre-form 56 with low crystallinity may be formed using compressionmolding techniques.

TABLES 1 and 2 illustrate examples of the composition of the formulathat may be dispensed from a package, such as the package 40 of FIG. 2a, to cream and foam a liquid. In some embodiments, the formula may be afood formula. The food formula may have a dairy base, such as milk orcream (including heavy whipped cream and light whipped cream), or anon-dairy base, such as water and/or oil. Any suitable fat content maybe used, including, but not limited to, non-fat and reduced fatformulations. The food formula may be used to flavor cold, hot, or icedbeverages, such as coffee, tea, hot chocolate, or any other beverage.

According to some embodiments, the formula may include one or more of: afat, a protein, an emulsifier, a stabilizer, a salt, a sweetener, anantioxidant, a color, a bulking agent, flavor, water, milk, and cream.The fat may be dairy based, such as butterfat, or non-dairy based, suchas vegetable (or nut) oil. Any suitable protein may be used, such assodium caseinate, nonfat dry milk, whole milk powder, soy protein, wheyprotein, and/or wheat protein.

In some embodiments, the formula may include one or more foaming agentsfor creating and maintaining a head of foam. The foaming agents mayinclude proteins, emulsifiers, stabilizers, bulking agents, or acombination. The types and amounts of the foaming agents may be variedto generate a desired set of foam properties, such as volume, stability,softness or rigidity, thickening, binding, and/or moisture retention.Additionally, certain foaming agents may be selected to generate adesired set of overall formula properties that may not be specific tothe foam. As an example, some emulsifiers/stabilizers may beincorporated to maintain overall product stability. Examples ofemulsifiers include Glycerin Fatty Acid Esters, Acetic Acid Esters ofMono and Diglycerides, Lactic Acid Esters of Mono and Diglycerides,Citric Acid Esters of Mono and Diglycerides, Succinic Acid Esters ofMono and Diglycerides, Diacetyl Tartaric Acid Esters of Mono andDiglycerides, Polyglycerol Esters of Fatty Acids, PolyglycerolPolyricinoleate, Sorbitan Esters of Fatty Acids, Propylene Glycol Estersof Fatty Acids, Sucrose Esters of Fatty Acids, Calcium StearoylLactylate, Lecithin, Sodium Stearoyl Lactylate, Mono and Diglycerides,or a combination. Examples of stabilizers include Cellulose Gum,Agar-agar, Carrageenan, Gellan Gum, Guar Gum, Konjac, Hydroxypropylcellulose, Methylcellulose and Hydroxypropyl cellulose, Xanthan Gum, GumArabic, Starch, Pectin, Gelatin, Propylene Glycol Alginate, or acombination. In some embodiments, the stabilizers may have a gel form,such as cellulose gel. Examples of bulking agents include corn syrup,corn syrup solids, maltodextrin, and dextrose.

In some embodiments, the formula may include one or more flavoringagents that may affect the taste of the formula. The flavoring agentsmay include salt, sweetener, flavor, and/or water. The salt may becommon salt and/or buffering salt. Common salt may be used as apreservative and/or a seasoning. Buffering salt may be used to maintaina suitable pH value, such as when the formula is added to an acidicliquid like coffee. Buffering salt may improve the colloidaldispersibility (uniform distribution) of proteins and prevent proteincoagulation (curdling). In some embodiments, sweeteners may sweeten thetaste of the formula. Examples of sweeteners include sugars and sugaralcohols, such as sucrose, fructose, dextrose, maltose, lactose, highfructose corn syrup, corn syrup solids, invert sugar, agave, andsorbitol, or a non-nutritive sweetener, or a combination. In someembodiments, flavor may distinguish the taste of the formula. Anysuitable flavor may be used, such as vanilla, hazelnut, amaretto, Irishcrème, cinnamon, butter pecan, chocolate, or any other flavor. In someembodiments, water may be used to dilute the formula, for example, toensure the formula has a proper flavor intensity and viscosity when itis delivered from the package.

In some embodiments, the formula may include antioxidants to preventlipid oxidation during shelf life. Examples of such antioxidants includeBHA, BHT, propyl gallate, and tocopherols.

TABLE 1 illustrates example ranges for ingredients of a flavored,dairy-based formula formulation.

TABLE 1 Flavored Dairy Formula Ingredient Range Butterfat   0-40% SkimMilk  10-40% Milk Solids Nonfat  0.2-5% Stabilizers   1-5% CelluloseGum/Gel Up to 1% Buffering Salt Up to 1% Emulsifiers Up to 5% FlavorsVariable Water Remainder Antioxidants Up to 0.1% Sugar   7-50%

TABLE 2 illustrates example ranges for ingredients of an unflavored,dairy-based formula formulation.

TABLE 2 Unflavored Dairy Formula Ingredient Range Butterfat  0-40% Milk50-85% Milk Solids Nonfat  1-9% Stabilizers  1-5% Cellulose Gum/Gel Upto 1% Buffering Salt Up to 1% Emulsifiers Up to 2% Flavors VariableWater Remainder Antioxidants Up to 0.1% Bulking Agent Up to 20% Sugar 1-10%

TABLE 3 illustrates example ranges for ingredients of a flavored,non-dairy based formula formulation.

TABLE 3 Flavored Non-Dairy Formula Ingredient Range Water 30-50%Vegetable Oil  2-40% Sodium Caseinate Up to 2% Stabilizers  1-5%Cellulose Gum/Gel Up to 1% Buffering Salt Up to 1% Emulsifiers Up to 2%Flavors Variable Water Remainder Antioxidants Up to 0.1% Salt Up to 0.5%Sugar  7-50%

TABLE 4 illustrates example ranges for ingredients of an unflavored,non-dairy based formula formulation.

TABLE 4 Unflavored Non-Dairy Formula Ingredient Range Water 40-80%Vegetable Oil  2-40% Sodium Caseinate Up to 2% Stabilizers  1-5%Cellulose Gum/Gel Up to 1% Buffering Salt Up to 1% Emulsifiers Up to 2%Flavors Variable Water Remainder Antioxidants Up to 0.1% Salt Up to 0.5%Sugar  2-10% Bulking Agents Up to 20%

Embodiments of the disclosure may provide numerous advantages. Accordingto some embodiments, a package system may be used to create acappuccino-type beverage in the home. The easy, no-mess, one-stepsolution creams and may also flavor the coffee while creating a head offoam reminiscent of coffeehouse steamed milk. The amount of creaming andfoam can be dosed to levels that provide customization for theindividual. Some, none, or all embodiments may benefit from thedescribed advantages. Other technical advantages will be apparent to oneof skill in the art.

Modifications, additions, or omissions may be made to system 10 withoutdeparting from the scope of the invention. The components of system 10may be integrated or separated. Moreover, the operations of system 10may be performed by more, fewer, or other components. Additionally,operations of system 10 may be performed using any suitable element. Forexample, in some embodiments, a separate chamber package, an independentdispenser package, an adjustable flow rate package, or other package maybe used to produce a cream and foam.

A separate chamber package may include a first chamber for dispensing acreaming formula and a second chamber for dispensing a foaming formula.In some embodiments, the creaming formula may be a powder, liquid, ortablet creamer or flavorant, and the foaming formula may comprise aliquid. The cream and foam may be formed through interaction with thepackage. For example, each chamber may include a suitable dispenser fordispensing formula in the selected form. Alternatively, the formula ofone chamber may be selected to yield a creaming and/or foaming reactionwhen combined with the formula of another chamber, for example, upondispensing the formulas into a liquid. That is, the creaming and foamingmay be formed using chemical leavening. FIG. 5 a illustrates an exampleof a package comprising separate chambers. In the example, the packagecomprises a first chamber 82 a and a second chamber 82 b.

An independent dispenser package may include multiple dispensers thatindependently dispense a formula from a single chamber. A firstdispenser may dispense a portion of the formula as a creamer that maysubstantially disperses throughout a liquid, such as coffee. In someembodiments, the first dispenser may comprise a pourable or squeezabledispenser or a pump. A second dispenser may dispense a portion of theformula substantially in a foam form that may float substantially on theliquid's surface. In some embodiments, the second dispenser may comprisea pump. In some embodiments, the dispensers may be combined in amulti-purpose nozzle. FIG. 5 b illustrates an example of an independentdispenser package. In the example, the package comprises a pumpdispenser 84 and a squeezable dispenser 86.

An adjustable flow rate package may include a dispenser that allows forcontrolling the flow rate at which the formula evacuates the package.For example, the dispenser may dispense the formula at a first flow thatdisperses the formula throughout a liquid and at a second flow rate thatcauses the formula to form a foam substantially on the surface of theliquid. In some embodiments, the dispenser may comprise a nozzle withmultiple holes. In some embodiments, the dispenser may comprise atwo-stage nozzle.

In some embodiments, the package may mix a separate gas with the formulaas the formula is dispensed. For example, the package may comprise abag-on-valve dispenser or a gas cartridge. The formula may comprise afood formula, such as a dairy or non-dairy creamer, or a food and gasemulsion. Mixing the formula with a separate gas as the formula isdispensed may expand the formula and/or generate turbulence suitable tocream and foam a liquid.

Modifications, additions, or omissions may be made to the packages andproducts described herein without departing from the scope of theinvention. For example, the functions described may be performed bymore, fewer, or other components. Modifications, additions, or omissionsmay be made to the methods described herein without departing from thescope of the invention. The methods may include more, fewer, or othersteps. Additionally, steps may be performed in any suitable order.

Although embodiments of the disclosure have been described usingspecific terms, such description is for illustrative purposes only. Thewords used are words of description rather than of limitation. It is tobe understood that changes and variations may be made by those ofordinary skill in the art without departing from the spirit or scope ofthe present disclosure, which is set forth in the following claims.Therefore, the spirit and scope of the appended claims should not belimited to the description of the embodiments disclosed therein.

1. A package, comprising: a container member operable to contain: aformula; and one or more substantially non-flammable propellants forpropelling the formula from the container member upon actuation; and anaerosol system for dispensing the formula; and a petaloid shaped basecomprising a plurality of feet operable to contact a support surface. 2.The package of claim 1, wherein the internal pressure of the containermember is within the range of approximately 30 to 200 pounds per squareinch.
 3. The package of claim 1, wherein the container member isgenerally carafe shaped and is composed of a polymer-based material. 4.The package of claim 1, wherein the container member comprises at leastone polymer-based material selected from the group consisting of siliconoxide, poly-amide, ethylene vinyl alcohol, polyethylene naphthalate,poly carbonate, and polyethylene terephthalate.
 5. The package of claim4, wherein the container member further comprises materials selectedfrom the group consisting of colorants, fillers, additives and mixtures.6. The package of claim 1, wherein the aerosol system comprises a valveoperable to dispense the formula when the package in a substantiallyinverted position during dispensing.
 7. The package of claim 1, whereinthe container member comprises at least one polymer-based materialcreated by blending, coating, or multi-layer processing.
 8. The packageof claim 1, wherein the aerosol system is composed of a polymer-basedmaterial.
 9. The package of claim 1, wherein the package is formed usinga process selected from the group consisting of extrusion blow molding,injection blow molding and injection stretch blow molding.
 10. Thepackage of claim 1, wherein the base is operable to withstand impactsfrom a range of 12 to 25 feet without experiencing a catastrophicfailure.
 11. The package of claim 1, wherein the wall thickness of thebase is between approximately 0.2 mm and 1.5 mm.
 12. The package ofclaim 1, wherein the package is manufactured from a pre-form that isformed by a molding process wherein a gate nub of the pre-form isremoved, the molding process selected from the group consisting ofinjection molding and compression molding.
 13. The package of claim 12,wherein the pre-form has approximately zero crystallinity.
 14. Thepackage of claim 1, wherein the formula has a shelf life between 2 to 9months.
 15. The package of claim 1, wherein the container member has thecapability to withstand approximately 240 pounds per square inch (psi)of maximum pressure at a rate of pressure increase between approximately50 psi/sec and 70 psi/sec in the package.
 16. The package of claim 1,wherein the base comprises between 3 and 7 feet.
 17. A package,comprising: a container member operable to contain: a formula; and oneor more substantially non-flammable propellants for propelling theformula from the container member upon actuation; and an aerosol systemfor dispensing the formula; and a base, the base including a pushed uparea and a standing ring operable to contact a support surface, the basebeing formed using a process including base overstroking.
 18. Thepackage of claim 17, wherein the container member is generally carafeshaped and is composed of a polymer-based material.
 19. The package ofclaim 17, wherein the container member comprises at least onepolymer-based material selected from the group consisting of siliconoxide, poly-amide, ethylene vinyl alcohol, polyethylene naphthalate,poly carbonate, and polyethylene terephthalate.
 20. The package of claim17, wherein the wall thickness of the base is between approximately 0.2mm and 1.5 mm.
 21. The package of claim 17, wherein the package ismanufactured from a pre-form that is formed by a molding process whereina gate nub of the pre-form is removed, the molding process selected fromthe group consisting of injection molding and compression molding. 22.The package of claim 17, wherein the pre-form has approximately zerocrystallinity.
 23. The package of claim 17, wherein the internalpressure of the container member is within the range of approximately 30to 200 pounds per square inch.
 24. The package of claim 17, wherein thecontainer member has the capability to withstand approximately 240pounds per square inch (psi) of maximum pressure at a rate of pressureincrease between approximately 50 psi/sec and 70 psi/sec in the package.25. The package of claim 17, wherein the base is operable to withstandimpacts from a range of 12 to 25 feet without experiencing acatastrophic failure.
 26. The package of claim 17, wherein the sidewallof the base is substantially vertical.